Discover how our Self-Contained Processor (SCP) optimizes the process of volatile reduction from materials and transforms them into dry powder. Readco’s high-quality machine is purpose-built for continuous, stable, and efficient heat transfer using heating or cooling mediums. The maximum heat transfer makes them ideal for continuous drying or evaporative applications.

Understanding Self-Contained Processors

SCP is a highly efficient heat transfer processor using hollow counter-rotating shafts and a barrel jacket, each with independent temperature controls. The combination of these features makes this self-contained processor critical for various industries that rely on streamlined heat transfer and accurate output.

Whether it’s for converting liquid materials into powders, handling a specialized crystallization, or transforming a low-viscosity fluid into a high-viscosity slurry, these machines have you covered. The high heat transfer can be accompanied by a vacuum draw that allows for the quick removal of moisture and volatiles even if that process makes the material very thick and sticky. Additionally, the SCP is highly effective at processing materials that transition through difficult phase changes.

Leverage these industrial self-contained processors for:

  • Solvent removal
  • Chemical reactions
  • Polymerization
  • Degassing
  • Cooling
  • Evaporation

The Benefits of Self-Contained Processor Systems

  • A self-sufficient processor provides a range of operational advantages, including:
    • Process Consistency: The precision in every process helps eliminate batch-to-batch variations and ensure high-quality output.
    • Continuous processing: The machine minimizes operational interruptions for reduced downtime and timely production.
    • Self-Contained Process:  Indirect heat and enclosed vacuum system allows the safe devolatilization and recovery of flammable or hazardous materials.
    • Energy- and cost-efficiency: The improved vacuum capability and efficient heat transfer streamline processes while minimizing waste.
    • Optimized floor space: This integrated unit reduces the need for bigger floor space, relying only on a powerful processor that does it all.
    • Scalability in manufacturing: The adaptability of these self-contained processor systems helps serve growing production demands.

Applications of Self-Contained Processors

  • A self-sufficient processor provides a range of operational advantages, including:
    • Process Consistency: The precision in every process helps eliminate batch-to-batch variations and ensure high-quality output.
    • Continuous processing: The machine minimizes operational interruptions for reduced downtime and timely production.
    • Self-Contained Process:  Indirect heat and enclosed vacuum system allows the safe devolatilization and recovery of flammable or hazardous materials.
    • Energy- and cost-efficiency: The improved vacuum capability and efficient heat transfer streamline processes while minimizing waste.
    • Optimized floor space: This integrated unit reduces the need for bigger floor space, relying only on a powerful processor that does it all.
    • Scalability in manufacturing: The adaptability of these self-contained processor systems helps serve growing production demands.

Real-World Applications

The processing power and efficiency of self-contained processors serve many industries. Their easy heat transfer and precise temperature control improve the material processing for products including activated carbon, battery paste recycling, resins, and more.

Request a case study to learn more about how these machines showcase efficiency improvements in various applications.

 

Downloads:

Explore our resources for more on our self-contained processors.

SC Processor Brochure (PDF)

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Why Trust Readco Kurimoto?

Readco Kurimoto is your premier partner for self-contained processors and other high-quality mixing machines. We have been at the forefront of continuous processing since 1906, offering long-lasting, custom-designed processing solutions for various industries. Our expertise in creating and building industrial mixing equipment allows us to deliver products that benefit your business. With advanced technologies, state-of-the-art facilities, and precise process controls, we can serve your request for a machine with the highest performance level.

Automate Mixing Process With an Industrial Self-Contained Processor

Invest in self-contained processing systems that streamline obtaining uniform, high-quality output while minimizing waste. Find out more about our self-contained processing systems by getting in touch with us today. You can also request a quote online if you’re ready to make a purchase.

Gallery

Photo of a machine for drying and volatile removal.