The chemical sector requires advanced equipment to facilitate carefully balanced chemical reactions. While many continuous processing solutions on the market can’t handle deep-vacuum processing of high-viscosity and/or “sticky” chemicals, the Continuous Hybrid Reactor (CHR) and Self-Contained Processor (SCP) from Readco Kurimoto have been designed to accommodate continuous devolatilization of high-viscosity and/or “sticky” materials under various adjustable levels of vacuum. For applications that do not require vacuum the Continuous Processor (CP) is often used as one of our most versatile machines for this industry. In conjunction with control solutions from our partner Melfi Technologies, Inc., our equipment provides:
Chemical Applications, Key Standards, and Other Capabilities
Using our proprietary continuous processing technology, chemical processors gain the capacity to develop highly consistent chemical mixtures with no variations between batches. Our customized design employs a variety of specialty materials that allow for continuous processing of a wide variety of materials. With fully automated production capabilities and 24/7 operation, users of our solutions can easily meet Just-in-Time inventory requirements through highly efficient production methods.
We have designed our continuous processing equipment to provide our customers with a long, reliable, low-maintenance service life. Some of our solutions have been in operation since the 1970s, exemplifying our dedication to producing high-quality mixing equipment.
The Readco Kurimoto team will also work closely with each prospective customer to prove that our equipment can make their product before finalizing the sale. The experts at Readco Kurimoto will conduct extensive laboratory testing to verify our machines can handle your capacity needs and fit seamlessly into your existing production processes. We currently have a 100% success rate when proving the efficacy of our equipment solutions.
Readco Kurimoto understands that our customers have proprietary products and trade secrets they need to keep. We take customer confidentiality agreements very seriously, which has made us one of the best kept trade secrets in continuous processing technology.
Readco Kurimoto equipment meets stringent ASME and ASTM standards, further verifying our commitment to delivering superior continuous processing solutions. We offer multiple machine sizes, including equipment for high-volume chemical plants. 316 stainless steel wetted parts is our standard, however our engineers also design and manufacture our machines using Hastelloy®, Alloy 20 stainless steel, tungsten carbide, and other materials that can tolerate rugged or harsh operating environments.
Learn more about the products we’ve worked on by downloading our case studies.
At Readco Kurimoto, we understand that selecting the right chemical mixing equipment is crucial for your operation’s efficiency. Our continuous processing technology gives chemical processors a proven solution for achieving reliable, high-volume chemical mixing across applications, without the risk of batch-to-batch variation.
When investing in continuous chemical mixing equipment, here are the key considerations our engineers walk you through.
Viscosity of the Materials
Viscosity directly affects flow, shear, and residence time. Low-viscosity materials may only require simple in-line mixers, while higher viscosities demand more robust systems that maintain homogeneity under resistance. Readco Kurimoto designs continuous chemical blending equipment that handles anything from water-like solutions to peanut butter-thick compounds and more.
Mixing Objectives
Blending, dispersion, emulsification, suspension, and heat transfer all demand a specific mixing approach. Our custom-engineered systems allow for targeted shear, controlled residence time, and integrated heating or cooling to meet exact outcomes.
Throughput Needs
When scaling production, mixer size and output consistency become crucial. Our machines range in size from workbench-scale units to large scale processors, supporting pilot to industrial volumes while maintaining exact mix quality.
Chemical Compatibility
Choosing the right contact materials is essential for safety. All wetted parts in our equipment are standard 316 stainless steel, but we also engineer systems in Hastelloy®, Alloy 20, and tungsten carbide for applications involving aggressive chemicals.
Temperature and Pressure Requirements
Extreme conditions require resilient designs. Readco Kurimoto’s continuous processors can be engineered for elevated temperature and pressure environments, using materials and seals rated to meet ASME and ASTM standards.
Sanitary Requirements
For industries like pharmaceuticals and food processing, cleanability is paramount to meet customer demands and compliance requirements. Our USDA 3A Dairy–compliant machines feature hygienic designs that support CIP and SIP protocols, minimizing contamination risk.
Power Requirements
Our engineers help calculate precise horsepower needs based on product viscosity, throughput, and process goals. This helps ensure energy-efficient operation.
Maintenance Requirements
Built not to break, our equipment is designed with minimal maintenance in mind. Still, we stress the importance of routine tasks like lubrication, inspection, and cleaning to protect your investment.
Cost
We help clients evaluate total cost of ownership, balancing initial investment with long-term value. Readco Kurimoto mixers are engineered for high durability, resulting in fewer breakdowns and lower lifetime maintenance costs.
Keeping Your Mixer Running Smoothly: Maintenance and Troubleshooting Tips
Consistent performance relies on preventive care. Routine lubrication, cleaning, and inspection help avoid common issues like overheating, leaks, or excessive vibration. If your mixer won’t start or exhibits abnormal behavior, our technical team is ready to support with rapid diagnosis and recovery. Proactive upkeep is the best defense against unexpected downtime.
The Future of Chemical Mixing: Innovations and Advancements
Modern mixing goes beyond mechanics. Smart mixing technologies, including real-time sensors and automated controls, are now embedded into our systems, enabling predictive maintenance and process optimization. At the same time, our commitment to energy-efficient mixing helps clients meet production goals and sustainability aims.
Ready to Discuss Your Needs?
Contact Our Team
If you are looking to gain a competitive advantage, Readco Kurimoto, LLC is a perfect choice for your most challenging processing needs. Fill out the form to contact our team and discuss your needs. We’ll be in touch shortly.
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