Batteries require consistent and reliable industrial mixing capabilities for a variety of gels, pastes, slurries, and powders used in battery construction. At Readco Kurimoto, our proprietary continuous mixing solutions help battery original equipment manufacturers (OEMs) to mix and react raw materials simultaneously while carefully metering each material for optimal chemistry.

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Battery & Energy Key Standards and Other Capabilities

Batteries rely heavily on various chemical reactions to generate the flow of electrons and charged ions that generate electrical current. The electrodes and electrolytes used to achieve this vary depending on the type of battery, how it works, its storage capacity, and its voltage needs.

The Readco Kurimoto team will fully customize your industrial mixing machine to suit the precise requirements and specifications of your battery application. Our solutions provide an efficient means for mixing high-viscosity materials through gentle kneading that effectively disperses materials. We combine multiple steps in one single-pass operation, allowing you to increase production capacities with a smaller equipment footprint, lower overall production costs, and increase quality control capabilities. 

Why Continuous Mixing Is Essential for Next-Generation Batteries

The demand for high-performance batteries is accelerating across industries, thanks in part to growing interest in electric vehicles, energy storage, and portable electronics. In this environment, traditional batch mixing methods are quickly becoming a bottleneck. Batch mixing often leads to inconsistent electrode slurries, uneven dispersion of active materials, and wasted resources.

Continuous battery mixing equipment offers a transformative advantage. With a continuous mixing system for batteries, manufacturers gain the scalability essential for next-generation energy demands. Continuous mixing in battery production offers many advantages:

  • Enhanced slurry uniformity improves electrode quality.
  • Processor solutions range in size from lab size to production rate.
  • Higher throughput reduces time-to-market.
  • Streamlined operations lower overall manufacturing costs.
  • Continuous systems ensure consistent product output.
  • Precise control of temperature, shear, and residence time.
  • Reduced material waste and improved yield.
  • Seamless integration with automated systems.

Readco Kurimoto’s Continuous Mixing Equipment for Battery Manufacturing

As a trusted manufacturer of battery and energy industrial mixing equipment, Readco Kurimoto provides robust, customized solutions engineered for demanding battery production environments. Designed and built in the United States, every system is tailored to your specific materials, process parameters, and production scale.

We offer a full range of continuous battery processors optimized for lithium-ion, solid-state, and emerging battery chemistries.

Continuous High Shear Mixers

Engineered for superior dispersion of active materials in high-viscosity electrode slurries, our high shear mixers maintain uniformity across every inch of your mix. These systems deliver tight control over shear rates and temperature. Here are some of the key features:

  • High energy efficiency with minimal thermal degradation
  • Designed for abrasive materials
  • Custom wetted parts available in 316 stainless, Hastelloy®, and other alloys
  • Non-metallic mixing elements for metal entrainment mitigation

Suitable applications include:

  • Lithium-ion electrode slurries.
  • Solid-state binder dispersion.
  • Dry electrode powders

Continuous Inline Mixers

Perfect for electrolyte preparation, our inline mixers provide consistent blending of solvents, salts, and additives without introducing air or inconsistencies. These compact systems integrate easily into continuous flow processes. Key features include:

  • Low or high shear mixing with excellent homogeneity.
  • Ideal for sensitive electrolytes.
  • Compatible with hazardous and reactive chemicals.

Here are some of the suitable applications:

  • Organic and inorganic electrolyte solutions
  • Post-processing additive incorporation

Unlock the Potential of Your Battery Production With Continuous Mixing

There are several advantages that continuous mixing brings to battery production.

-Improved Battery Performance

Uniform dispersion of active materials results in denser, more efficient electrodes — boosting battery capacity, conductivity, and overall cycle life.

-Increased Production Throughput

A continuous battery processor eliminates batching downtime and supports non-stop operation, enabling significantly higher production output.

-Reduced Manufacturing Costs

From reduced labor to minimized raw material loss, our systems help drive down the cost-per-cell without sacrificing quality.

-Consistent Product Quality

Precision-built and automation-ready, Readco Kurimoto systems deliver repeatable results across every run, ensuring greater reliability and end-user satisfaction.

Continuous Mixing Solutions for Every Stage of Battery Production

Here are some of the many applications for continuous mixing in battery production.

-Electrode Slurry Mixing

Our continuous mixing equipment ensures optimal homogeneity in electrode slurries, minimizing agglomerates and maximizing energy density across electrodes.

-Electrolyte Mixing

For liquid electrolytes, our mixers maintain temperature stability and composition accuracy, which is key to long-term battery safety and performance.

-Cathode and Anode Material Processing

Whether you’re handling active powders, conductive agents, or advanced binders, our mixers support uniform pre-processing for consistent downstream performance.

In comparison with standard batch mixing, our continuous processing solutions:

  • Improve safety for operators by reducing exposure to hazardous materials during operation. 
  • Eliminate the need to climb inside the mixer vessel during cleaning.
  • Less waste and clean-up due to self-wiping capabilities. 
  • Trade residence time for mixing intensity, ensuring more reliable chemical reactions at a faster pace. 
  • Increase formulation material consistency.
  • Complete dispersion of Teflon and carbon black in lithium-ion battery pastes.

Some of the battery applications served by our equipment include:

  • Lead acid (automotive, small UPS, emergency lighting, wheelchairs, power backups for cellular repeater towers, internet hubs, forklifts)
  • Lithium-ion (smartphones, tablets, laptop computers, wearable electronics, power tools, lawn mowers, landscaping tools, e-bikes)
  • Grid storage
  • Hydrogen fuel cells
  • Engineered fuels

Our industrial mixing solutions for the battery sector follow all relevant quality and engineer standards, including:

  • International Electrotechnical Commission (IEC) 62133-2:2017 Lithium-Ion Standards
  • IEC 60095-1:2018 Lead Acid Standards
  • Institution of Electrical and Electronics Engineers (IEEE)

For more information on batch mixing vs. continuous processing, here are 10 reasons that continuous processing is better than batch mixing.

Ready to Discuss Your Needs?

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If you are looking to gain a competitive advantage, Readco Kurimoto, LLC is a perfect choice for your most challenging processing needs. Fill out the form to contact our team and discuss your needs. We’ll be in touch shortly.

 

Learn more about the products we’ve worked on by downloading our case studies.

 

Continuous Processor for Battery Applications from Readco Kurimoto, LLC

Creating high-quality battery products requires reliable industrial mixing capabilities. The Readco Continuous Processor features superior homogenization, making it ideal for battery and battery paste production. Our machine has been used successfully in alkaline, lead acid, lithium-ion, ni-cad, and nickel hydroxide battery manufacturing. To see how we can help your operation, please contact us today.

 

 

Equipment suitable for this industry:

To see how our continuous battery processing solutions can benefit your operation, please contact us today.

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